CM Lodestar Electric Hoist Replacement Parts: A Complete Guide

Why Genuine CM Lodestar Replacement Parts Matter

Using genuine or high-quality certified replacement parts for your Lodestar hoist is not just a recommendation—it’s a necessity for several reasons:

• 1. Safety: Lodestar hoists handle heavy loads. Non-compliant or inferior parts can fail catastrophically, risking injury and damage.
• 2. Reliability and Performance: Genuine parts are engineered to exact specifications, ensuring smooth operation, correct tolerances, and the rated load capacity of your hoist.
• 3. Longevity: Quality parts reduce wear on other components, extending the overall life of your hoist.
• 4. Warranty Protection: Using unauthorized parts may void existing warranties on your equipment.

Common CM Lodestar Hoist Replacement Parts

Here are some of the most frequently replaced components for CM Lodestar chain hoists:

1. Load Chain

The load chain is subject to constant use and wear. Signs you need a replacement include visible stretch, wear on the links, kakisan, or damage. Always replace with the correct grade and specification chain (Mis., Gred 80 atau 100) for your specific Lodestar model.

2. Upper & Lower Hooks

Hooks can become deformed, cracked, or have throats that have opened beyond allowable limits. Regular inspection is crucial, and any compromised hook must be replaced immediately.

3. Brake Assembly

The brake is a critical safety component. If your hoist begins to “drift” or fails to hold a load, the brake assembly (including discs, springs, and magnets) may need service or replacement.

4. Motor

Motors can fail due to electrical issues, overheating, or general wear. Symptoms include unusual noises, failure to start, or burning smells. Rebuilding or replacing the motor is a complex task best left to qualified technicians.

5. Control Pendants / Push Button Stations

The pendant controller receives significant physical abuse. Common issues include broken buttons, frayed cables, and faulty wiring. Replacement is often necessary for safe operation.

6. Contactors

Contactors are electrical relays that control the power to the motor. They can arc, weld shut, or fail over time, causing irregular operation. Replacing contactors often resolves electrical control issues.

7. Gears and Sprockets

Within the gearbox, mechanical gears and sprockets can wear down. Unusual grinding noises or jerky operation can indicate it’s time for inspection and potential replacement.

8. Lug Kits and Suspension Parts

These components connect the hoist to its mounting point. They must be inspected for cracks, deformation, or excessive wear to ensure a secure attachment.

How to Choose the Right Replacement Parts

• 1. Identify Your Hoist Model: The model number (Mis., Lodestar 101, 102, 103, 1/2 Ton, 2 Ton, dll.) is the most critical piece of information. This is typically found on the hoist’s nameplate. Using the wrong part for your model can be dangerous.
• 2. Decide Between OEM, Aftermarket, or Certified Parts:
  • OEM (Original Equipment Manufacturer): Parts made by CM Hoists (now part of Columbus McKinnon). These offer the highest assurance of fit and performance.
  • Certified Aftermarket: Parts manufactured by a third party to meet or exceed OEM specifications. High-quality aftermarket parts can be a cost-effective and reliable alternative.
  • Uncertified Generic Parts: These are risky and should generally be avoided for critical components due to potential quality and safety issues.
• 3. Source from a Reputable Supplier: Purchase from a trusted distributor or supplier specializing in hoist and rigging equipment. They can provide technical support and ensure you get the correct part for your application.

Installation and Safety Warning

Always prioritize safety. The installation of critical components like brakes, motors, and load chains should be performed by a qualified technician familiar with CM Lodestar hoists. After any major repair or part replacement, the hoist must be inspected and tested according to OSHA and ASME B30.16 standards before being returned to service.

Proactive maintenance and timely replacement of worn CM Lodestar electric hoist parts are key to maximizing uptime and ensuring a safe work environment. By identifying your hoist model, understanding the critical components, and sourcing quality parts from a reputable supplier, you can keep your Lodestar hoist running smoothly for years to come.

Need help finding the right part? Contact a certified hoist and rigging specialist today for expert advice on CM Lodestar replacement parts.